The project:

Masterhitch were enlisted to help Robore Cuts remove an old concrete jetty as part of the Dover Western Docks Revival Project. Masterhitch were asked to manufacture 4 huge steel frames for the wire saw system. In addition to this, an extra steel mast was also required to house the saw unit that was used to cut the jetty. 

The process:

Masterhitch’s bespoke Dover Docks project initially appeared straightforward, but complexities arose with the required dimensions of the frame—measuring 3.7m x 9.7m—to ensure clearance around the concrete leg.

 To construct the frame and mast, an extensive quantity of universal columns was procured, all requiring precise cutting and pre-drilled holes for eventual bolting of sections. The process commenced with positioning the frames over the concrete legs, initiating the meticulous cutting procedure. 

Upon completion, the frames were carefully lifted off and relocated to the quayside. A sizable floating crane was then strategically positioned to hoist the concrete blocks, transferring them to a designated area for subsequent disassembly. Once all cuts were executed and the steel frames served their purpose, they were repurposed by being cut up for scrap, marking the successful conclusion of the project.

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