At Masterhitch, innovation and precision are at the heart of everything we do. Our recent collaboration with Keynvor MorLift Ltd. is a testament to our dedication to designing and manufacturing bespoke attachments tailored to meet the unique demands of complex projects. Keynvor MorLift Ltd, specialists in shoreline, coastal, and offshore marine services, approached us with a challenging requirement: to create a large trapezoidal bucket to assist in laying a power cable from the Isle of Grain to Germany. This blog post delves into the intricacies of this ambitious project and the meticulous manufacturing process that brought the bucket to life.
Understanding the Project Requirements
Keynvor MorLift Ltd is a respected name in the UK’s marine contracting sector, known for their extensive experience in offshore marine services and operations. Their projects often involve complex engineering tasks that demand specialised equipment. For the power cable project stretching from the Isle of Grain to Germany, they required a robust and precisely engineered trapezoidal bucket. This bucket needed to be durable enough to withstand the harsh marine environment and versatile enough to handle the specific demands of the cable-laying process.
Designing the Trapezoidal Bucket
The design specifications for the trapezoidal bucket were clear and demanding. The bucket was to be 800mm wide at the toe plate and 5 metres wide at the top, with sides angled at 45 degrees. It needed to stand 2 metres tall, with sides nearly 3 metres long, and fit onto a 60-tonne machine. These dimensions were crucial to ensure that the bucket could efficiently carry out its intended function.
Our design team at Masterhitch took on this challenge with enthusiasm, leveraging their expertise and innovative thinking to develop a bucket that met all the specified criteria. The design process involved detailed planning and numerous iterations to ensure that the final product would not only meet but exceed expectations in terms of performance and durability.
The Manufacturing Process
The manufacturing process for the trapezoidal bucket was a demonstration of our commitment to precision and quality. Here’s a step-by-step overview of how we brought the design to life:
Cutting the Parts: The process began with cutting out the required parts using our state-of-the-art profile cutter. This machine allowed us to achieve perfect measurements and precise cuts, which are essential for ensuring that all parts fit together seamlessly.
Rolling the Parts: Once the parts were cut, the next step was to shape them using our plate roller. This equipment enabled us to roll the parts into the correct shape and curvature, creating the distinctive rollback design of the bucket. Rolling the parts was a critical step in achieving the desired structural integrity and functionality.
Fabrication and Assembly: With the parts shaped, our skilled fabricators then carefully assembled the bucket. This stage involved fitting the parts together with meticulous attention to detail, ensuring that every component was perfectly aligned.
Welding: Welding is one of the most crucial steps in the manufacturing process. Our experienced welders ensured that every joint was solid and secure, providing the necessary strength to withstand the operational stresses the bucket would encounter. Each weld was inspected for quality and durability, ensuring the highest standards were met.
Finishing Touches: The final step in the manufacturing process was applying a coat of paint in our spray shop. This not only provided a protective layer to guard against the harsh marine environment but also gave the bucket a professional and visually appealing finish.
Delivering the Final Product
The completed trapezoidal bucket was a feat of engineering, showcasing the combined efforts of our design and manufacturing teams. It was robust, precise, and perfectly suited to the needs of the Keynvor MorLift Ltd project. Upon delivery, the bucket was ready to assist in the crucial task of laying a power cable from the Isle of Grain to Germany, underscoring our ability to deliver specialised equipment for demanding applications.
Masterhitch’s Commitment to Quality and Innovation
This project is a prime example of Masterhitch’s commitment to quality and innovation. We pride ourselves on our ability to understand our clients’ unique needs and deliver customised solutions that drive their success. By combining cutting-edge technology with skilled craftsmanship, we ensure that every product we create meets the highest standards of performance and durability.
At Masterhitch, we are not just manufacturers; we are partners in progress. Our collaboration with Keynvor MorLift Ltd is just one of many examples of how we support specialised operations with bespoke solutions. Whether it’s designing a custom attachment for a specific project or developing new technologies to meet emerging industry needs, we are dedicated to pushing the boundaries of what’s possible in heavy machinery manufacturing.
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